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Tolerance Stack-up Analysis

Analyze worst-case, RSS, and Six Sigma stack-ups, with Monte Carlo results where enabled.

Who it's for

  • Design engineers validating stack behavior
  • Quality engineers reviewing acceptance criteria
  • Manufacturing engineers planning process risk

What it solves

Manual stack-up spreadsheets often hide assumptions and make design changes harder to compare.

Validation basis: Deterministic stack-up calculation engine

How it works

  1. 01Define dimensions and acceptance criteria.
  2. 02Run worst-case, RSS, and Six Sigma deterministic models.
  3. 03Run Monte Carlo where available.
  4. 04Review contributors and export decision artifacts.

Outputs and exports

  • Stack-up result schema output
  • Monte Carlo result schema where enabled
  • Exportable reports and visuals

Limitations and scope

  • Monte Carlo availability depends on plan/runtime configuration.
  • Results are decision-support outputs, not production guarantees.
  • Input quality and assumptions drive output quality.

Accuracy and scope notice

DatumPilot provides engineering decision support. It is not a metrology certification body and does not replace professional engineering judgment, drawing authority, or required quality controls.